MRP / Subcontracting MRP

Subcontracting MRP - Ubiquitous Language & Terminology

Comprehensive glossary table for subcontracting documents, custody concepts, and toll manufacturing operations.

Ubiquitous Language & Terminology

A unified glossary guarantees that operations managers, procurement officers, finance controllers, subcontractors, and auditors share an identical understanding of toll manufacturing and subcontracting processes.


Terminology Glossary

TermCategoryBusiness Definition
Subcontracting Order (SCO)Commitment DocumentAn authoritative authorization issued to a subcontractor specifying what finished goods to produce, which components to consume, expected yield, delivery terms, and tolling fees.
Packaging / Raw MaterialsComponent AssetCompany-owned physical inputs dispatched to a subcontractor, such as empty bottles, caps, labels, cartons, or active ingredients. These remain owned by the principal throughout the process.
Finished Goods (FG)Output AssetThe completed product received back from the subcontractor, ready for inspection, quarantine release, and sale or internal use.
Bill of Materials (BOM)Formulation DefinitionA structured, versioned list of component quantities required to produce one unit of finished output, including scrap/yield assumptions and processing instructions.
Conversion Ratio / Yield RateOperational TermThe expected relationship between input components and finished output (e.g., 1,020 bottles + ingredients → 1,000 sellable units), used to plan and validate backflushing.
Subcontractor Virtual LocationCustody ConceptAn on-book inventory location representing company-owned stock physically held at a third-party subcontractor’s premises. It is treated as an internal asset, not an external sale.
Component Transfer Note / DispatchMovement DocumentThe internal document recording the shipment of components from a company warehouse to a subcontractor virtual location. It transfers custody but not ownership.
Subcontracting Goods Received Note (GRN)Receipt DocumentThe document recording the receipt of finished goods from the subcontractor, triggering quality inspection, quarantine, and backflushing.
BackflushingOperational TermThe automated deduction of component quantities from the subcontractor virtual location based on finished-goods receipt and the approved BOM/yield assumptions.
Tolling / Service FeeFinancial TermThe amount payable to the subcontractor for processing, conversion, assembly, or packaging services, independent of the material value of the components consumed.
Setup ChargeFinancial TermA fixed fee invoiced per production run, batch, or campaign, often separate from the unit-based tolling fee.
Yield LossOperational TermThe acceptable difference between theoretical output and actual output due to process evaporation, breakage, or residue, captured within BOM tolerances.
ScrapOperational TermMaterial that is wasted, damaged, or otherwise unrecoverable during processing and must be reported for variance and accountability.
Quarantine StockCustody ConceptFinished goods or components physically received but held pending inspection, quality verification, or certificate review before becoming available for sale or use.
Subcontractor Return NoteMovement DocumentA document recording the return of defective finished goods or unused components from the subcontractor virtual location back to the principal’s warehouse or to a disposal location.

Distinctions That Matter

Component Dispatch vs. Purchase

A Component Transfer Note is not a purchase. The company already owns the components; the movement merely changes their physical custody from an internal warehouse to a subcontractor virtual location. No expense, revenue, or accounts payable is recognized at dispatch.

Service PO vs. Subcontracting Order

The Procurement Service PO is the commercial commitment to pay the subcontractor for processing. The Subcontracting Order (SCO) is the operational authorization that governs what to produce, what to consume, and how much to expect. They are related through a polymorphic reference, but they belong to different bounded contexts.

Tolling Fee vs. Material Cost

The tolling fee is a service cost that must be capitalized into the value of the finished inventory. The material cost is the value of the components consumed. Together they form the total capitalized cost of the finished good:

$$ \text{Total Unit Cost} = \text{Raw Material Cost} + \text{Tolling Fee per Unit} $$

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